Device built-in
Intelligent Integrated Wastewater Treatment System: Technical Specifications
Core Process Principles
This system combines A²O-MBR hybrid technology with advanced oxidation processes, achieving stable effluent quality of COD ≤30mg/L and ammonia nitrogen ≤5mg/L through modular design. The system comprises five key technical units:
1. Pretreatment Unit
- AI-Enhanced Bar Screen System: Dual-stage (5mm/1mm) stainless steel screens with adaptive interception frequency (≥90% SS removal)
- pH Auto-Balancing Tank: Online sensors + chemical dosing system maintain pH at 6.5-7.5
2. Biological Treatment Unit
- Enhanced A²O Process:
- Anaerobic zone ORP control (-150~-250mV)
- Anoxic zone DO ≤0.5mg/L
- Aerobic zone MLSS maintained at 6,000-8,000mg/L
- Patented Aeration System: Microporous diffusers + variable-frequency blowers improve oxygen transfer efficiency to 35%
3. Membrane Separation Unit
- Hollow Fiber UF Membranes (PVDF material):
- 0.03μm pore size, 25LMH flux
- Automated backwash (alternating sodium hypochlorite/citric acid)
- TMP Monitoring: IoT sensors trigger maintenance alerts at **>30kPa transmembrane pressure**
4. Advanced Treatment Unit
- Catalytic Ozonation: TiO₂/Al₂O₃ catalysts boost ozone utilization by 60%
- UV Disinfection: 40mJ/cm² dosage achieves **>99.99%** pathogen inactivation
5. Smart Control Unit
- Cloud-Based Monitoring: Tracks 200+ real-time parameters with **≥85%** predictive maintenance accuracy
- Digital Twin System: 3D simulation enables <15-minute fault diagnosis
Key Innovations
Energy Efficiency:
- **≥30%** solar-powered operation
- ≤0.6kWh/ton energy consumption (45% reduction vs. conventional systems)
Intelligent O&M:
- AR-assisted remote guidance
- AI-driven chemical dosing (15-20% savings)
Emergency Response:
- Hydrolytic acidification mode for shock loads
- Modular design allows 20% capacity expansion
Application Scenarios
Scale | Applications | Case Studies |
---|
50-500m³/d | Rural sewage | 30-plant cluster in Jiangsu |
1,000-5,000m³/d | Industrial parks | Shandong chemical park upgrade |
≥10,000m³/d | Municipal plants | Xiongan Underground MBR Project |
Certified to ISO 14001, the system offers **≥15-year core equipment lifespan and 40% lower O&M costs** than traditional processes. Ideal for sensitive water discharge and water reuse applications requiring stable compliance.
Translation Highlights:
Technical Accuracy:
- "A²O-MBR复合工艺" → A²O-MBR hybrid technology (industry standard)
- "紫外消毒模块" → UV disinfection (avoiding literal "module" redundancy)
Data Preservation:
- All performance metrics (e.g., 25LMH flux) retained
- Regulatory references (ISO 14001) explicitly stated
Structural Clarity:
- Tabulated application scenarios for quick reference
- Bulleted innovations for readability
Terminology Optimization:
- "智慧运维" → Intelligent O&M (global industry term)
- "数字孪生" → Digital Twin (mainstream IoT terminology)
This version meets international engineering documentation standards while preserving the original Chinese technical depth, with enhanced visual organization for global stakeholders.